Manufacturers

Profitable on Paper,
Cash Poor in Reality?

Stop making the right decisions based on the wrong information.

Your reports aren't lying. They're just not showing you everything.

Cash feels tight. You can't understand why.

Profits go up. Cash doesn't follow.

Expenses are cut. Profits don't improve.

Questions? Schedule a 20-minute chat.
WHY THIS HAPPENS

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Why cash visibility problems happen in manufacturing operations

It's not a cash flow problem. It's a visibility problem.

SEE WHERE YOUR CASH IS TRAPPED

The Kaufmann QuickScan shows you how cash gets trapped in your assets and how much hidden profit you can recover. It's built for executives who want answers on their own time and don't need someone looking over their shoulder.

Watch the QuickScan Find Hidden Profit
1
Discovery
Select your symptoms. See how they are connected.
2
Assessment
Input your numbers. Your data stays private.
3
Results
See your hidden profit. Prioritize your fixes.
Start the Kaufmann Quickscan
CASE STUDIES

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Furniture retailer inventory case study

Case Study #1: They Wrote Off $250K. We Found $300K.

The furniture retailer's inventory report showed $250K in "defective" merchandise. The reality: only about 20% was truly defective. The rest was either fine, missing a part, or needed a small repair. The problem: the system had just one code for damaged items—"D" for defective. On the report, a ruined couch looked exactly the same as one that just needed a leg. The solution: three new codes—G for good, P for parts, R for repair. Good items went straight back into inventory for resale. Parts and repair items were fixed and went back into inventory to sell. Now the owner had a report with real visibility: value of inventory and actual status. That's how $250,000 of "defective" inventory became $300,000 in profitable sales.

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Industrial fastener manufacturer receivables case study

Case Study #2: The Customers Who Already Paid

The industrial fastener manufacturer's receivables aging showed $300K more than 90 days past due. The CFO was certain customers hadn't paid. But they had. Cash was sitting in a suspense account, unmatched to invoices. The CFO was only looking at the AR aging. That report only gives partial visibility. We pulled three numbers for the same date: the total on the AR aging, the AR balance in the trial balance, the AR line on the balance sheet. Those didn't tie. That was the clue this wasn't a collections problem at all. Once we followed the trail, hundreds of thousands were recovered from accounts that were never actually past due.

SYMPTOMS ARE CLUES, NOT DISTRACTIONS

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Operational symptoms are clues to hidden profit patterns

Overtime. Expedites. Rework. Inventory orders that "had to happen this week." These are not random problems.

They're clues to connected patterns hiding your profit. You only see one or two at a time, so you treat them as isolated. They're not.

So don't ask: "What's the real problem behind this symptom?" Instead, ask: "What pattern of events keeps creating this symptom?"

Questions? Schedule a 20-minute chat.
WHERE WE FOCUS

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Issue Dashboards ERP Project Reduce Expenses Grow Revenue Uncover Hidden Profit
Problem Solved Visibility into operations Standardizing data and workflows. Reducing spend, headcount, visible waste. Increasing volume and margin per sale. Cash trapped in assets
Area of Focus Data, reports, KPIs Processes, system fields, integrations. Expense lines, labor, purchasing, shop-floor waste. Price lists, discounts, product mix, sales behavior. The gap between operations, financials, and cash.
Assumption Better information, better decisions "Once the new system is in, problems will settle down." "We spend too much; cuts will restore profit." "We can sell more and charge better prices." There is a gap between operations and reporting
Measure of Success Faster reporting, new KPIs Go-live, on-time project delivery, system adoption. Savings versus last year, lower headcount. Revenue growth, higher gross margin, better deal mix. Profit that converts into cash in the bank.
Biggest Unseen Risk More reports, same process Locking in flawed assumptions at great expense. Efficiency gains have a ceiling — there's only so much to cut before it affects capability. Volume growth doesn't always improve cash if mix or pricing isn't aligned with what ops can deliver. You recover cash but it quietly slips back into business as usual.
Dashboards
Problem Solved
Visibility into operations
Area of Focus
Data, reports, KPIs
Assumption
Better information, better decisions
Measure of Success
Faster reporting, new KPIs
Biggest Unseen Risk
More reports, same process
ERP Project
Problem Solved
Standardizing data and workflows.
Area of Focus
Processes, system fields, integrations.
Assumption
"Once the new system is in, problems will settle down."
Measure of Success
Go-live, on-time project delivery, system adoption.
Biggest Unseen Risk
Locking in flawed assumptions at great expense.
Reduce Expenses
Problem Solved
Reducing spend, headcount, visible waste.
Area of Focus
Expense lines, labor, purchasing, shop-floor waste.
Assumption
"We spend too much; cuts will restore profit."
Measure of Success
Savings versus last year, lower headcount.
Biggest Unseen Risk
Efficiency gains have a ceiling — there's only so much to cut before it affects capability.
Grow Revenue
Problem Solved
Increasing volume and margin per sale.
Area of Focus
Price lists, discounts, product mix, sales behavior.
Assumption
"We can sell more and charge better prices."
Measure of Success
Revenue growth, higher gross margin, better deal mix.
Biggest Unseen Risk
Volume growth doesn't always improve cash if mix or pricing isn't aligned with what ops can deliver.
Uncover Hidden Profit
Problem Solved
Cash trapped in assets
Area of Focus
The gap between operations, financials, and cash.
Assumption
There is a gap between operations and reporting
Measure of Success
Profit that converts into cash in the bank.
Biggest Unseen Risk
You recover cash but it quietly slips back into business as usual.
WHAT'S NEXT

You've Already Earned the Profit.

This isn't about getting more profit through increased sales or reduced expenses. You've already earned the profit. You just can't see it. Pick a symptom. We identify what else it's triggering. You see the hidden profit buried in that pattern — and what it would take in new sales to recover the same money.

Increase visibility, not sales.
Questions? Schedule a 20-minute chat.

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What comes next after identifying hidden profit
ABOUT
Bruce Kaufmann — Founder, Kaufmann Consulting

Why I See What Others Miss

I'm a finance guy who likes living in the ops world. I've sat inside companies as controller and operations manager — close to the floor, close to the numbers. And I've sat outside as a banker and consultant — seeing what the reports don't say. That dual view is how I find patterns others miss. If your current data told the whole story, you'd already know where your money went. Let's discuss working together to see where your profit is hiding.

Questions? Schedule a 20-minute chat.